Ballistic & Sandwich Grille Systems

ProtectionSystems

Grille Systems for Critical Protection

Developed in close collaboration with industry partners, our designs maintain the precise airflow, weight, and dimensional constraints required for modern armored vehicles, naval vessels, and heavy machinery.

Grille Systems for Critical Protection

Developed in close collaboration with industry partners, our designs maintain the precise airflow, weight, and dimensional constraints required for modern armored vehicles, naval vessels, and heavy machinery.

Plymouth® Products used for Ballistic Grilles

Unlike conventional solid steel barriers, our sandwich grille systems utilize a proprietary laminated construction. By fusing armored steel, aluminum, aramid, and polyurethane into a single high-performance structure, we deliver enhanced impact resistance while improving aerodynamic flow and reducing component weight. Plymouth® custom engineers each system to balance protection levels with fluid dynamics, leveraging decades of global experience in special profiles and advanced materials. Our capabilities extend to comprehensive extrusion manufacturing in stainless steel, carbon steel, and titanium.

Our steel extrusions serve as the structural backbone for high-integrity grille systems. We deliver precision-engineered profiles that ensure ballistic resilience while minimizing aerodynamic drag and overall vehicle weight.

Carbon Steel Extruded Engineered Shapes

Carbon & Alloy Steel Grades

1018 1029 1030 1035 1040 1045 1050 1060 1215 4130 4140 4150 4340 6150 8620 8630 8640 9310 A36 A588 A690 Grade 50 Grade 60

Industry Specifications

AMS S6758 AMS 6415 AMS S5000 ASTM A 36 ASTM A 105 ASTM A 322 ASTM A 576 ASTM A 588 ASTM A 690 AMS-S-6758A AMS 6382

Outside Dimensions

Shape cross-section must fit within 6” (152.4mm) diameter.

Stainless Steel Extruded Engineered Shapes

Stainless Steel Grades

303 304 series 310 316 series 400 series 418 422 13-8 MO 15-5 PH 17-4 PH 17-7

Industry Specifications

AMS 5610 AMS 5613 AMS 5616 AMS 5621 AMS 5627 AMS 5629 AMS 5639 AMS 5640 AMS 5643 AMS 5645 AMS 5646 AMS 5648 AMS 5651 AMS 5659 AMS QQS 763 ASTM A 276 ASTM A 511

Outside Dimensions

Shape cross-section must fit within 5.5” (139.7mm) diameter.

Engineered for extreme performance, Plymouth® titanium extrusions offer the ultimate strength-to-weight ratio. Our near-net shapes reduce material costs and machining time, enabling custom, lightweight protection solutions for ballistic grille systems.

Titanium Extrusion Specifications

Available Titanium Grades

6AL-4V 6AL-6V-2SN 6AL-2SN-4ZR 2MO* Other grades available upon request. 

Outside Dimensions

Shape cross-section must fit within 7.75” (196.8mm) diameter 

*Shape cross-section must fit within 6” (152.4mm) diameter 

Industry Specifications 

AMS 4935 AMS 4975 DMS 1650 AMS-T-81556A AMS 4921 MMS 1202 AIMS 03-18-011

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